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View Full Version : My Pulsare is having surgery!!


JUPITER PULSARE
02-13-2006, 03:12 PM
After having my Driver's seat pedestall tear out of the floor last weekend I decided to do some "digging". Found out that the prior owners once had the pedestall do the same thing. They did a quick fix by rotating the pedestall and rescrewing it to the floor. The old holes leaked water and the floor around the base of the pedestall was mush. I removed the seats, carpet and floor to find out that the water travelled down the top of the stringers rotting them also. (about the top 2") I was also surprised to find that the Pulsare was foam filled in the voids on each side of the gas tank and forward of the gas tank. It looks like I'll be removing the tank, foam and stringers and rebuilding using composite stringers (mantex). I'll also glass an aluminum plate to the underside of the floor where the pedestalls will be reinstalled. I plan on threw bolting them to make them indestructable!! I may be the first Pulsare on the site going through a floor replacement so I'll shoot pictures and have them posted!! After that it will be new red carpet for the floor or possibly pirelli flooring?? not sure yet

Boston Predictor
02-13-2006, 05:17 PM
I thought you got a new Pulsare and were selling this one??

JUPITER PULSARE
02-13-2006, 05:53 PM
Originally posted by Boston Predictor:
I thought you got a new Pulsare and were selling this one??
Hey Boston, the Pulsare deal fell through. The dealership did not disclose that the boat was a titled theft recovery that was refit at the factory...they advertised the boat as a "new" left over and would not budge off of the price. I did make them a fair counter offer that they are considering...until then, I'll fix up my long deck and make her stronger and faster!! Besides, I would not even consider selling my old boat until the boat is repaired to race boat quality!!!

JUPITER PULSARE
04-08-2006, 10:24 AM
Finally got a chance to work on the Pulsare some more. I met with the shop forman that worked for me at Active Thunder to discuss the tear down and rebuilding of my Pulsare floor so it would stand up to offshore pounding. We are going to remove the foam in the void forward of the gas tank and turn that area into a storage with an access door. The fuel tank will be raised 1" and pvc tube will glassed to the hull under the tank, running from the new storage compartment towards the transom to drain the new storage. The foam on the port & starboard sides of the tank will be removed. 7-ply wood will be glassed on both sides with aluminum plates glassed to the bottom where the pedestals will be remounted and tapped into the aluminum using stainless machine screws. The stringers will me replaced using a high density pvc coring material called Mantex. We've used it extensively in the offshore industry for transoms, stringers, bulkheads, etc. The stuff cannot be compressed and will never rot and it's lighter than wood stringers. The glasswork on the floor will lap up the sides of the existing gunnel storage bins for added strength. The final touch, which I'm still deciding on, will be finishing the floor in Rhino Liner color matched to the red accent stripes of my boat. I think it will be a really cool contrast against the black plus the stuff is water proof and indestructable!! Hopefully I'll be done in 4 weekends! I will post pictures when finished.

wickedrister
04-08-2006, 09:24 PM
Love to see the pics of this job. Plaese post some of them when you can:thumb:

JUPITER PULSARE
04-24-2006, 02:21 PM
Floor is removed, stringers removed, fuel tank removed, foam removed. At the grinding phase to clean everything up before new stringer layout. Pictures soon to follow!!

JUPITER PULSARE
05-26-2006, 11:00 AM
Here are some pictures.

Adam L.
05-26-2006, 12:29 PM
Fun Stuff!!

You got the Talon yet?

JUPITER PULSARE
05-26-2006, 02:44 PM
HERE ARE PICTURES LOOKING TOWARDS THE TRANSOM..NOTICE THE CUSTOM ALUM. PLATES FOR THE MOTOR MOUNTING BOLTS!

JUPITER PULSARE
05-26-2006, 02:48 PM
Here are some pics looking towards the bow. I've removed the foot throttle from the angled foot rest and will be mounting directly on the floor at regigging.

JUPITER PULSARE
05-26-2006, 02:53 PM
There was ply glassed to the pad bottom under the tank. The wood was also rotted so It was removed. PVC pipe will be glassed under the tank for future drainage.

JUPITER PULSARE
05-26-2006, 02:58 PM
Here are the joys of trimming the floor and removing the storage bins.

JUPITER PULSARE
05-26-2006, 03:00 PM
As of today the new Mantex high density stringers are tabbed into place. Weep holes for proper drainage will be drilled, all measurements will be triple checked before the stringers and tank bulk head are glassed into place. More Pics to follow!!! Steve

JUPITER PULSARE
05-26-2006, 04:05 PM
Fun Stuff!!

You got the Talon yet?
My check just cleared and I have the OK to pick up the Talon...now I just need to find a way to get it to Florida!! HELP!!! Anyone heading south from the Northeast??? I'll gladley pay gas and shipping!!

JW
05-29-2006, 09:18 AM
Looks like your heading for a Looooong road trip!

I had a car shipped from Arizona to Michigan earlier this year, cost me $700 and I figure it was well worth it. Maybe you can get the boat trailered up for under a grand? Google up car transport and see what you find..............

http://img97.imageshack.us/img97/2305/bmw330cic015s3ng.jpg

JUPITER PULSARE
05-29-2006, 11:23 AM
Thanks, JW. I have the shipping posted for bidding right now. I'm going to see what kind of bids come in before I make a final decission. I figure the round trip for me to be 2800 miles....2800 miles divided by 15 mpg equals 186.67 gallons of gas multiplied by $3.05/gallon equals $569.35 in gas plus $100.00 for a hotel room and $50.oo for food and I'm at $719.35.....and a sore back and ass!!!!

JW
05-29-2006, 12:44 PM
You gotta figure wear and tear i.e. another oil change, added mileage to the vehicle (resale value), tire wear, brake wear, etc...........

What is the govt. mileage figure at? $0.45 a mile? Even if you figure $0.35 a mile, it adds up to $980 just for the car, not including hotel and extra cost on food.......................

I think we used Able Auto Transport........but there's a few others out there too.

Big Dave
05-29-2006, 01:03 PM
If it was a car not a boat I could probably work something out. no way to get a boat to the top of my car hauler.
I am going to Jersey in the morning from Dallas round trip with 5 flatbed 3/4 trucks to exchange at the Lowes home improvement stores.

JUPITER PULSARE
05-29-2006, 02:03 PM
If it was a car not a boat I could probably work something out. no way to get a boat to the top of my car hauler.
I am going to Jersey in the morning from Dallas round trip with 5 flatbed 3/4 trucks to exchange at the Lowes home improvement stores.
Hey Dave, the boat is on a trailer..if that helps!!

JUPITER PULSARE
06-08-2006, 06:01 PM
This was the tear down thread. The rebuilding of the stringers and floor including pictures is under "New Mantex Stringers in Checkmate Pulsare".