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86 Exciter Resto

Today I fixed up the glass work as needed... surprisingly it was in pretty good shape! (at least to me:o) After getting that straightened out I moved onto the main floor. I used poly fair to smooth out the floor. I basically skim coated the entire floor to level it out. It didn't seem all that bad until I started to level it out. I used a combination of 4" spackle knife, 8" trowel, 16" trowel and 24" trowel. I got it pretty level and sanded it out after to smooth any imperfections.

While waiting for things to dry, I installed the decals on the engine cowls and clear coated over them, and got that last couple coats of urethane on the ski locker hatch.

The last thing I did today was get a coat of gel coat in the ski locker and back section, starting where the back seat will go and worked towards the back. Once I get a second coat on those areas, I will set the gas tank back in place.

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Looks good Ram! As long as you are sure the new glass has been wet down good and know air pockets under the knew glass, you should be ok.

There were about 3 or 4 spots the size of a quarter that didn't adhere. I didn't think it was necessary to rip it all apart for that? The rest of it was soaked through and adhered well...
 
Ram,

Just got back from upstate NY and caught up on your progress.

Your transom support work came out great. :thumb: Now you won't have to worry about that transom moving with the larger motor.

It was well worth the extra time, material and workmanship. You won't regret the effort.. :popcorn:

Jim
 
Not much in the way of progress this weekend...

Yesterday I got the gas tank out of the boat and emptied. I had already removed it and had it sitting up on the top deck, but it still had 23 gals in it, so I needed a hand lifting it down from the boat. Got it down and emptied, and it will take a ride to go get cleaned out before reinstallation.

Today I got a second coat of gel coat on the back section (from the bench seat back, up the transom and sides) along with the Ski locker and bilge. I cleaned off the old sealant from where the two decks join and placed them back together. I only secured them with the screws (to help it get back into shape) until I get new rivets. I started the interior layout (along both sides) I made good progress on that and should be able to wrap it up in one day. When I'm done glassing in the interior, I will get it all Gel coated and start working on all new wiring. I will hopefully start on the wiring by next Sunday!

Sorry no pics today...
 
Man, doesn't anyone work around here:rof:

I got some work done on Tuesday night and will get some done tonight as well. Tomorrow I will be glassing in the interior work and maybe even get a coat of gel on by the end of the day. My goal is to start on the wiring by Sunday... I will post pics with a more detailed update tomorrow evening!:cheers:
 
Today...sorry guys, just walked in from working on the boat and it got to dark to take any pics.:sleep: I will get pics tomorrow to share with everyone:bigthumb:

I got all of the interior wood glassed in. After today I have come to an agreement with fiberglass; I hate it and it hates me... :pissed:I'll stick to building sh*t with wood and get someone else to do glass work for me. For some reason glass work gets me beyond frustrated. The resin isn't drying fast enough, it's geling up too quick, the glass looks good so I walk away and come back to find air pockets where there were none before and so on... frustrating:brickwall:

Anyway, I got everything glassed in:D I fabricated the last of the interior wood panels and installed them prior to starting the glass work. I also ran out and bought some new SS fasteners for my new seat pedestals. The new pedestals are 1" too big for the old mounting blocks, so I cut the old ones out and made up some new ones. To finish out the day, I lifted the top deck off and applied sealant and riveted and screwed it all back together.

I will install the pedestal bases tomorrow and get them glassed in as well. After they setup, I will get the first coat of gel on everything. and start running some wires.:D
 
Today...sorry guys, just walked in from working on the boat and it got to dark to take any pics.:sleep: I will get pics tomorrow to share with everyone:bigthumb:

I got all of the interior wood glassed in. After today I have come to an agreement with fiberglass; I hate it and it hates me... :pissed:I'll stick to building sh*t with wood and get someone else to do glass work for me. For some reason glass work gets me beyond frustrated. The resin isn't drying fast enough, it's geling up too quick, the glass looks good so I walk away and come back to find air pockets where there were none before and so on... frustrating:brickwall:

Anyway, I got everything glassed in:D I fabricated the last of the interior wood panels and installed them prior to starting the glass work. I also ran out and bought some new SS fasteners for my new seat pedestals. The new pedestals are 1" too big for the old mounting blocks, so I cut the old ones out and made up some new ones. To finish out the day, I lifted the top deck off and applied sealant and riveted and screwed it all back together.

I will install the pedestal bases tomorrow and get them glassed in as well. After they setup, I will get the first coat of gel on everything. and start running some wires.:D
fibergass work can be irritating:poke: in more ways than one!and so can fiberglass workers!
 
What a DAY:irked: this just wasn't my weekend! If anything else could have happened or gone wrong, I wouldn't have made any progress. First, had to take the wife out for breakfast, then we get back and I get started on the boat when she comes running outside screaming the dishwasher is on fire!! I jump out of the boat and run into the house to find smoke coming out of the dishwasher and it smells like burning plastic. I open it up and find a plastic lid fell down onto the heating element. I get that taken care of and head back to work on the boat. Shortly there after I find I'm running short on resin, so off I go to West Marine to pickup a quart. I get home and I'm working on a final sand and cleanup prior to gel when it starts to pour rain. I once again jump out of the boat to put all of my tools away.

What I did manage to get done... Install and glass in the two bases for the pedestals. Smooth everything out with poly fair and sand. To finish it up I got a coat of gel on.

the pics aren't very good since it was pouring rain and starting to get dark.

The new seat pedestals
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Sanded and ready for gel
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gel coat
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Looks great! Are you putting carpet back in? Curious because of how smooth you made the floor.


Thank you!

I will not be putting carpet back in, it will be just gel coat. All of the areas that cannot and will not be walked on are done with a smooth finish and the area that can be walked on has a nonskid texture. To create the nonskid I mixed cabosil with the gel to make it thinker and rolled it on. Since it is thicker, it holds the texture the roller leaves.

I may add a custom removable carpet later on if I need it.

A couple quick tips while they are on my mind...

for working the cabosil/resin into an inside corner - I started using a spray paint can lid. it has about the perfect shape for a radius and it is flexible when it needs to be.

before using a paint roller - wrap the roller pad with painters tape. once you wrap the whole thing, peel it back off. it will remove all of the loose hairs/fuzzies. an old painter taught me this a long time ago.

When you think a corner is round enough, go a little further. It will make life much easier when the glass goes on. I'm sure most of you guys know what to do, but for those of us new to glass, we need to know this.
 
So... although I tried my best to make everything perfect and smooth, the inevitable imperfections now show themselves. It always seems to happen; after you paint they jump right out. I plan to get home early enough tonight to get some sanding and filling in, and maybe a few pics with better light. Tomorrow I will apply the second coat of gel, which would allow me to start wiring this weekend:banana:

With my time quickly running out, I have decided to have a professional painter handle the finish paint on the boat.:o I will drop it off next week for paint and over to the upholstery shop after that.
 
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